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 MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Vishay Beyschlag
Professional Thin Film Chip Resistor Superior Moisture Resistivity
FEATURES
* Operating temperature up to 175 C for 1000 h * Superior moisture resistivity, |R/R| < 0.5 % (85 C; 85 % RH; 1000 h) * Rated dissipation P85 up to 0.4 W for size 1206 * AEC-Q200 qualified * Approved according to EN 140401-801 * Lead (Pb)-free solder contacts * Compliant to RoHS directive 2002/95/EC
APPLICATIONS
* Automotive * Telecommunication Automotive-Grade MC AT Professional Thin Film Chip Resistors are the perfect choice for most fields of modern professional electronics where reliability and stability is of major concern. Typical applications include automotive, telecommunication, industrial, medical equipment, precision test and measuring equipment. * Medical equipment * Industrial equipment
METRIC SIZE
INCH: METRIC: 0402 RR 1005M 0603 RR 1608M 0805 RR 2012M 1206 RR 3216M
TECHNICAL SPECIFICATIONS
DESCRIPTION Metric size Resistance range Resistance tolerance Temperature coefficient Rated dissipation P85 (1) Operating voltage, Umax. AC/DC Permissible film temperature (1) Insulation voltage 1 min; Uins Continuous 75 V 75 V 100 V 75 V 200 V 75 V 300 V 75 V 0.100 W 50 V MCS 0402 AT RR 1005M 47 to 47 k MCT 0603 AT RR 1608M 47 to 100 k MCU 0805 AT RR 2012M 47 to 100 k MCA 1206 AT RR 3216M 47 to 100 k
1 %; 0.5 % 50 ppm/K; 25 ppm/K 0.150 W 75 V 175 C 0.200 W 150 V 0.400 W 200 V
Note (1) Please refer to APPLICATION INFORMATION below
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Document Number: 28760 Revision: 07-Dec-09
MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Professional Thin Film Chip Resistor Superior Moisture Resistivity
APPLICATION INFORMATION
The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. At the maximum permissible film temperature of 175 C the useful lifetime is specified for 1000 h. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability.
Vishay Beyschlag
MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION
Operation mode Rated dissipation MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT Film temperature Max. resistance change at rated dissipation for resistance range: MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT |R/R| max., after: 1000 h 8000 h 225 000 h 0.15 % 0.25 % 1.0 % 0.3 % 0.5 % 0.5 % 47 to 47 k 47 to 100 k 47 to 100 k 47 to 100 k 47 to 47 k 47 to 100 k 47 to 100 k 47 to 100 k 47 to 47 k 47 to 100 k 47 to 100 k 47 to 100 k Standard P70 0.063 W 0.100 W 0.125 W 0.250 W 125 C Power P70 0.100 W 0.125 W 0.200 W 0.400 W 155 C Advanced Temperature P85 0.100 W 0.150 W 0.200 W 0.400 W 175 C
Document Number: 28760 Revision: 07-Dec-09
For technical questions, contact: thinfilmchip@vishay.com
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MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Vishay Beyschlag
Professional Thin Film Chip Resistor Superior Moisture Resistivity
PART NUMBER AND PRODUCT DESCRIPTION (1)
PART NUMBER: MCT0603MD4641DPW00
M
C
T
0
6
0
3
M
D
4
6
4
1
D
P
W
0
0
MODEL/SIZE MCS0402 MCT0603 MCU0805 MCA1206
VERSION M = AT (Automotive)
TCR D = 25 ppm/K C = 50 ppm/K Z = Jumper
VALUE 3 digit value 1 digit multiplier MULTIPLIER 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 0000 = Jumper
TOLERANCE D = 0.5 % F=1% Z = Jumper
PACKAGING E0 P5 PW
SPECIAL Up to 2 digits 00 = Standard
PRODUCT DESCRIPTION: MCT 0603 - 25 0.5 % AT PW 4K64 MCT MODEL MCS MCT MCU MCA 0603 SIZE 0402 0603 0805 1206 - 25 TCR 25 ppm/K 50 ppm/K 0.5 % TOLERANCE VALUE 0.5 % 1% AT VERSION AT = Automotive PW PACKAGING E0 P5 PW 4K64 RESISTANCE VALUE 47K = 47 k 0R0 = Jumper
Note (1) Products can be ordered using either the PART NUMBER and PRODUCT DESCRIPTION
TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
DESCRIPTION TCR 50 ppm/K 0.5 % 25 ppm/K Jumper 0.5 % 20 m; Imax. = 0.63 A 20 m; Imax. = 1 A 20 m; Imax. = 1.5 A 20 m; Imax. = 2 A TOLERANCE 1% 47 to 47 k 47 to 100 k 47 to 100 k 47 to 100 k MCS 0402 AT RESISTANCE VALUE (2) MCT 0603 AT MCU 0805 AT MCA 1206 AT
Note (2) Resistance values to be selected for 1 % tolerance from E24 and E96; for 0.5 % tolerance from E24 and E192
PACKAGING
REEL MODEL PIECES/ PAPER TAPE ON REEL 10 000 5000 MCT 0603 AT 20 000 5000 MCU 0805 AT 20 000 MCA 1206 AT 5000 PW P5 PW P5 CODE E0 P5
MCS 0402 AT
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Document Number: 28760 Revision: 07-Dec-09
MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Professional Thin Film Chip Resistor Superior Moisture Resistivity
DIMENSIONS
Vishay Beyschlag
T1
W
WT
H T2 L
DIMENSIONS AND MASS
TYPE MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT H (mm) 0.32 0.05 0.45 + 0.1/- 0.05 0.52 0.1 0.55 0.1 L (mm) 1.0 0.05 1.55 0.05 2.0 0.1 3.2 + 0.1/- 0.2 W (mm) 0.5 0.05 0.85 0.1 1.25 0.15 1.6 0.15 WT (mm) > 75 % of W > 75 % of W > 75 % of W > 75 % of W T1 (mm) 0.2 + 0.1/- 0.15 0.3 + 0.15/- 0.2 0.4 + 0.1/- 0.2 0.5 0.25 T2 (mm) 0.2 0.1 0.3 + 0.15/- 0.2 0.4 + 0.1/- 0.2 0.5 0.25 MASS (mg) 0.6 1.9 4.6 9.2
SOLDER PAD DIMENSIONS
G Y Z
X
RECOMMENDED SOLDER PAD DIMENSIONS
WAVE SOLDERING TYPE G (mm) 0.55 0.80 1.40 Y (mm) 1.10 1.25 1.50 X (mm) 1.10 1.50 1.90 Z (mm) 2.75 3.30 4.40 G (mm) 0.35 0.65 0.90 1.50 REFLOW SOLDERING Y (mm) 0.55 0.70 0.90 1.15 X (mm) 0.55 0.95 1.40 1.75 Z (mm) 1.45 2.05 2.70 3.80
MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT
Note * The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or boardmaterials may be required to maintain the reliability of the assembly. Specified power rating above 125 C requires dedicated heat-sink pads, which depend on boardmaterials. The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x, or in publication IPC-7351. They do not guarantee any supposed thermal properties, particularly as these are also strongly influenced by many other parameters. Still, the given solder pad dimensions will be found adequate for most general applications, e.g. those referring to "standard operation mode". Please note however that applications for "power operation mode" or "advanced temperature mode" require special considerations for the design of solder pads and adjacent conductor areas. Document Number: 28760 Revision: 07-Dec-09 For technical questions, contact: thinfilmchip@vishay.com www.vishay.com 4
MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Vishay Beyschlag
DESCRIPTION
Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of special metal alloy is deposited on a high grade (Al2O3) ceramic substrate and conditioned to achieve the desired temperature coefficient. Specially designed inner contacts are deposited on both sides. A special laser is used to achieve the target value by smoothly cutting a meander groove in the resistive layer without damaging the ceramics. The resistor elements are covered by a unique protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. The result of the determined production is verified by an extensive testing procedure and optical inspection performed on 100 % of the individual chip resistors. Only accepted products are laid directly into the paper tape in accordance with IEC 60286-3 (3).
Professional Thin Film Chip Resistor Superior Moisture Resistivity
APPROVALS
The resistors are approved within the IECQ-CECC Quality Assessment System for Electronic Components to the detail specification EN 140401-801 which refers to EN 60115-1, EN 140400 and the variety of environmental test procedures of the IEC 60068 (3) series. The detail specification refers to the climatic category 55/125/56, which relates to the "standard operation mode" of this datasheet. Conformity is attested by the use of the CECC Logo ( ) as the Mark of Conformity on the package label. For MCS 0402 AT and zero ohm jumpers the certification according to DIN EN 140401-801:2008-05 is pending. Vishay BEYSCHLAG has achieved "Approval of Manufacturer" in accordance with IEC QC 001002-3, clause 2. The release certificate for "Technology Approval Schedule" in accordance with CECC 240001 based on IEC QC 001002-3, clause 6 is granted for the Vishay BEYSCHLAG manufacturing process. The resistors are qualified according to AEC-Q200.
ASSEMBLY
The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in IEC 61760-1 (3). The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. The resistors are RoHS compliant; the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. Solderability is specified for 2 years after production or requalification. The permitted storage time is 20 years. The immunity of the plating against tin whisker growth has been proven under extensive testing. All products comply with the GADSL (1) and the CEFIC-EECA-EICTA (2) list of legal restrictions on hazardous substances. This includes full compliance with the following directives: * 2000/53/EC End of Vehicle life Directive (ELV) and Annex II (ELV II) * 2002/95/EC Restriction of the Substances directive (RoHS) use of Hazardous
RELATED PRODUCTS
This product family of thin film flat chip resistors is completed by Zero Ohm Jumpers. For more information about products with better TCR and tighter tolerance please refer to the precision datasheet document no. 28785. Chip resistor arrays may be used in sensing applications or precision amplifiers where close matching between multiple resistors is necessary. Please refer to the ACAS AT - Precision datasheet document no. 28770.
* 2002/96/EC Waste Electrical and Electronic Equipment Directive (WEEE)
Notes
(1) (2)
Global Automotive Declarable Substance List, see www.gadsl.org CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organisation representing the information and communications technology and consumer electronics), see www.eicta.org/index.php?id=995 issues environment policy chemicals chemicals for electronics The quoted IEC standards are also released as EN standards with the same number and identical contents For technical questions, contact: thinfilmchip@vishay.com Document Number: 28760 Revision: 07-Dec-09
(3)
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MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Professional Thin Film Chip Resistor Superior Moisture Resistivity
FUNCTIONAL PERFORMANCE
Power Dissipation P in %
Standard Mode Power Mode Advanced Temperature Mode
Vishay Beyschlag
100 80 60 40 20 0 - 50 0 50 70 85 100 125 155 175
Ambient Temperature in C
For permissible resistance change please refer to table MAXIMUM RESISTANCE CHANGE AT RATED POWER, above
Derating
Pulse Load Pmax.
MCS 0402 AT
100 W 10
MCT 0603 AT MCU 0805 AT MCA 1206 AT
1
0.1 10 s 100 s 1 ms 10 ms 100 ms 1s 10 s Pulse Duration t i
Maximum pulse load, single pulse; for permissible resistance change equivalent to 8000 h operation
Single Pulse
Continuous Pulse Load Pmax.
MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT
100 W 10
1
0.1 10 s 100 s 1 ms 10 ms 100 ms 1s 10 s
Pulse Duration t i
Maximum pulse load, continuous pulses; for permissible resistance change equivalent to 8000 h operation
Continuous Pulse
Document Number: 28760 Revision: 07-Dec-09
For technical questions, contact: thinfilmchip@vishay.com
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MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Vishay Beyschlag
Pulse Voltage Umax. 1 kV
Professional Thin Film Chip Resistor Superior Moisture Resistivity
100 V
MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT
10 V 10 s 100 s 1 ms 10 ms 100 ms 1s
10 s
Pulse Duration t i
Maximum pulse voltage, single and continuous pulses; for permissible resistance change equivalent to 8000 h operation
Pulse Voltage
Test Voltage
10 kV
MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT
1 kV
100 V
10 V 10 100 1 k 10 k 100 k 1 M 10 M Resistance Value R
Pulse load rating in accordance with EN 60115-1 clause 4.27; 1.2 s/50 s; 5 pulses at 12 s interval; for permissible resistance change 0.5 %
1.2/50 Pulse
Test Voltage
10 kV
MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT
1 kV
100 V
10 V 10 100 1 k 10 k 100 k 1 M 10 M
Resistance Value R
Pulse load rating in accordance with EN 60115-1 clause 4.27; 10 s/700 s; 10 pulses at 1 min intervals; for permissible resistance change 0.5 %
10/700 Pulse
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MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Professional Thin Film Chip Resistor Superior Moisture Resistivity
Current Noise A1
Vishay Beyschlag
3
MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT
1 V/V
0.1
0.01 10
100
1 k
10 k
100 k
1 M
Resistance Value R
Current noise A1 in accordance with IEC 60195
Current Noise
|Z |/R 2.0
1.5
1.0
MCT 0603 AT MCU 0805 AT
0.5 0.1 0.3 1 3 10 GHz 20 Frequency f
|Z|/R for 49.9 chip resistor
RF-Behaviour TESTS AND REQUIREMENTS
All tests are carried out in accordance with the following specifications: EN 60115-1, generic specification EN 140400, sectional specification EN 140401-801, detail specification The components are approved in accordance with the IECQ-CECC-system, where applicable. The following table contains only the most important tests. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202. The tests are carried out in accordance with IEC 60068 and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic category LCT/UCT/56 (rated temperature range: Lower category temperature, upper
Document Number: 28760 Revision: 07-Dec-09
category temperature; damp heat, long term, 56 days) is valid (LCT = - 55 C/UCT = 155 C). Unless otherwise specified the following values apply: Temperature: 15 C to 35 C Relative humidity: 45 % to 75 % Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The components are mounted for testing on boards in accordance with EN 140400, 2.3.3 unless otherwise specified. The requirements stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140401-801. However, some additional tests and a number of improvements against those minimum requirements have been included.
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MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Vishay Beyschlag
Professional Thin Film Chip Resistor Superior Moisture Resistivity
TEST PROCEDURES AND REQUIREMENTS
EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 0.5 OR BETTER Stability for product types: MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT 4.5 4.8.4.2 Resistance Temperature coefficient Endurance at 70 C: Standard operation mode At (20/- 55/20) C and (20/155/20) C U = P 70 x R or U = Umax.; whichever is the less severe; 1.5 h on; 0.5 h off; 70 C; 1000 h 70 C; 8000 h U = P 70 x R or U = Umax.; whichever is the less severe; 1.5 h on; 0.5 h off; 70 C; 1000 h 70 C; 8000 h U = P 70 x R or U = Umax.; whichever is the less severe; 1.5 h on; 0.5 h off; 85 C; 1000 h 125 C; 1000 h 155 C; 1000 h 175 C; 1000 h (40 2) C; 56 days; (93 3) % RH (85 2) C (85 5) % RH U = 0.1 x P 70 x R 100 V; 1000 h 155 C; 16 h 55 C; 24 h; > 90 % RH; 1 cycle - 55 C; 2 h 8.5 kPa; 2 h; (25 10) C 55 C; 5 days > 90 % RH; 5 cycles U = P 70 x R Umax.; 1 min - 55 C; 2 h 30 min at - 55 C and 30 min at 155 C; 1000 cycles U = 2.5 x P 70 x R 2 x Umax.; 5 s (0.1 % R + 0.01 ) (0.25 % R + 0.05 ) (0.1 % R + 0.01 ) (0.25 % R + 0.05 ) Document Number: 28760 Revision: 07-Dec-09 (0.5 % R + 0.05 ) 47 to 47 k 47 to 100 k 47 to 100 k 47 to 100 k 1 % R; 0.5 % R 50 ppm/K; 25 ppm/K
(0.15 % R + 0.05 ) (0.25 % R + 0.05 )
4.25.1
-
Endurance at 70 C: Power operation mode
(0.3 % R + 0.05 ) (0.5 % R + 0.05 )
Endurance at 85 C: Advanced temperature operation mode Endurance at upper category temperature Damp heat, steady state Damp heat, steady state, accelerated Climatic sequence: 2 (Ba) 30 (Db) 1 (Aa) 13 (M) 30 (Db) 1 (Aa) dry heat damp heat, cyclic cold low air pressure damp heat, cyclic DC load Storage at low temperature Rapid change of temperature Short time overload; standard operation mode Short time overload; power operation mode
(0.5 % R + 0.05 ) (0.15 % R + 0.05 ) (0.3 % R + 0.05 ) (0.5 % R + 0.05 ) (0.1 % R + 0.05 )
4.25.3
-
4.24
78 (Cab)
4.39
67 (Cy)
(0.5 % R + 0.05 )
4.23 4.23.2 4.23.3 4.23.4 4.23.5 4.23.6 4.23.7 -
4.19
14 (Na)
4.13
-
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MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Professional
Professional Thin Film Chip Resistor Superior Moisture Resistivity
TEST PROCEDURES AND REQUIREMENTS
EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 0.5 OR BETTER Stability for product types: MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT Single pulse high voltage overload; standard operation mode Single pulse high voltage overload; power operation mode Periodic electric overload; standard operation mode Periodic electric overload; power operation mode Severity no. 4: U = 10 x P 70 x R 2 x Umax.; 10 pulses 47 to 47 k 47 to 100 k 47 to 100 k 47 to 100 k (0.25 % R + 0.05 )
Vishay Beyschlag
4.27
-
(0.5 % R + 0.05 ) (0.5 % R + 0.05 ) (1.0 % R + 0.05 )
U=
4.37
-
15 x P 70 x R 2 x Umax.; 0.1 s on; 2.5 s off; 1000 cycles
4.40
-
ESD (Electro Static Discharge)
IEC 61340-3-1; 3 pos. + 3 neg. (equivalent to MIL-STD-883, Method 3015) MCS 0402 AT: 500 V MCT 0603 AT: 1000 V MCU 0805 AT: 1500 V MCA 1206 AT: 2000 V Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 6 h Solder bath method; SnPb40; non-activated flux (215 3) C; (3 0.3) s
(0.5 % R + 0.05 )
4.22
6 (Fc)
Vibration
(0.1 % R + 0.01 ) no visible damage
Good tinning ( 95 % covered); no visible damage
4.17.2
58 (Td)
Solderability
Solder bath method; SnAg3Cu0.5 or SnAg3.5; non-activated flux; (235 3) C; (2 0.2) s Solder bath method; (260 5) C; (10 1) s Isopropyl alcohol + 50 C; method 2 RR 1005M and RR 1608M; 9 N RR 2012M and RR 3216M; 45 N Depth 2 mm, 3 times URMS = Uins; (60 5) s Needle flame test; 10 s
Good tinning ( 95 % covered); no visible damage (0.1 % R + 0.01 ) no visible damage No visible damage
4.18.2 4.29
58 (Td) 45 (XA)
Resistance to soldering heat Component solvent resistance
4.32
21 (Ue3)
Shear (adhesion)
No visible damage
4.33 4.7 4.35
21 (Ue1) -
Substrate bending Voltage proof Flammability
(0.1 % R + 0.01 ) no visible damage; no open circuit in bent position No flashover or breakdown No burning after 30 s
Document Number: 28760 Revision: 07-Dec-09
For technical questions, contact: thinfilmchip@vishay.com
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Legal Disclaimer Notice
Vishay
Disclaimer
All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners.
Document Number: 91000 Revision: 18-Jul-08
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